Gear lash measurement tool YM This tool is used to measure the gear lash. Universal joint holder YM This tool is needed when removing or installing the universal joint yoke nut. Yamaha bond No. Page Chapter 2. Be sure not to inlet.
Be careful not to pinch the breather hose. Page Chapter 3. These preventive maintenance procedures, if followed, will ensure more reliable vehicle operation and a longer service life.
The need for costly overhaul work will be greatly reduced. This information applies to vehicles already in service as well as to new vehicles that are being prepared for sale. It is recommended that these items be serviced by a Yamaha dealer.
Front brake light switch coupler Disconnect. Rear brake light switch coupler Disconnect. Main switch coupler Disconnect. Auxiliary DC jack coupler Disconnect. Fan motor breather hose Differential gear case breather hose Coolant reservoir breather hose Taillight connector Disconnect. Crankcase breather hose Clamp screw Loosen.
Air filter case Rear fender For installation, reverse the removal procedure. Valve clearance cold : Intake: 0. Start the engine and let it warm up for sev- eral minutes. Idling speed becomes Turning in higher. Turning in Free play is increased. Speed limiter length is Turning in decreased.
NOTE: Do not remove the starter plunger 2 from the starter cable. Normal color is a medium-to-light tan color. Below the minimum pressure: Squirt a few drops of oil into the affected cyl- inder and measure again. Refer to the table below. Place the machine on a level surface. Stop the engine and place an oil pan under the engine. Oil quantity: Periodic oil change: 1. Oil gallery bolt: 7 Nm 0.
Install: Engine side cover This could damage the foam material. If water is used instead of coolant, check, and if necessary, correct the antifreeze concentration of the coolant. Use only distilled water. NOTE: Tightening the bolts 1 will push the secondary sliding sheave away, causing the gap between the secondary fixed and sliding sheaves to widen.
Rear brake lever free play: 0. Check: Rear brake pedal height a Rear brake pedal height: 45 mm 1. NOTE: When adjusting the brake pedal height make sure the locknut-to-adjusting bolt clearance b does not exceed 2 mm 0. WARNING After this adjustment is performed, lift the front and rear wheels off the ground by placing a block under the engine, and spin the rear wheels to ensure there is no brake NOTE: Hold the machine in an upright position and apply the front or rear brake.
Add the proper brake fluid to the reservoir. Install the diaphragm. Be careful not to spill any fluid or allow the reservoir to overflow. Place the machine on a level place. Place a receptacle under the differential gear case. Install: Drain plug 10 Nm 1.
This reference point will be needed during adjustment. The tires listed below have been approved by Yamaha Motor Co. Recommended lubricant: Yamaha chain and cable lube or Engine oil NOTE: Hold the cable end up and apply several drops of lubricant to the cable. Therefore the charge of the battery has to be checked by measuring the voltage at the battery terminals.
Always follow these preventive measures: Charge batteries in a well-ventilated area. Connect a charger and ammeter to the battery and start charging. NOTE: After cleaning the terminals, apply a light coat of grease. Turning in Headlight beam raised. Turning out Headlight beam lowered. Page Chapter 4.
Shift arm Select lever shift rod Select lever unit Coolant reservoir breather hose Spark plug lead Crankcase breather hose Thermo switch lead Dowel pin For installation, reverse the removal procedure.
ACC Yamaha bond No. Rocker arm shaft outside diameter: Measure: Cam lobes length a and b. Camshaft lobe limit: Intake: a Lightly press the timing chain tensioner rod into the timing chain tensioner housing by hand. Cylinder head warpage: Less than 0.
Camshaft sprocket bolt: 20 Nm 2. Clearance stem to guide : Intake: 0. Margin thickness: Intake: 0. Valve seat width: Intake: 0. NOTE: For best lapping results, lightly tap the valve seat while rotating the valve back and forth between your hands.
To secure the valve cotters onto the valve stem, lightly tap the valve tip with a piece of wood. Then, find the average of the measurements. Standard Wear limit NOTE: Clean carbon from the piston ring grooves and rings before measuring the side clearance. Side clearance Standard Limit Outside diameter piston pin : Engine oil Drain. Coolant Drain. Starter wheel gear Washer Starter idle gear shaft Spring Sheave drum Rope Coil spring For assembly, reverse the disassembly YU, 2.
If not, reinstall the key and rotor. Straighten the lock washer tabs. Guide pin Secondary sliding sheave O-ring Secondary fixed sheave Oil seal Weight outside diameter: 30 mm 1. One-way clutch bearing Clutch carrier assembly For installation, reverse the removal Remove them after all of them are loosened.
Straighten: Punched portion of the nut 1. Yamaha Rhino 4x4 SxS continues to be one of the highest quality, most versatile and off-road capable vehicles for Send us a message or Call us at, Roomie Remote supports thousands of devices. Tail light wiring diagram altima. Keihin was asked by the top racing teams to design state of the art carburetors for their factory Super Bike racing machines.
This is the complete service repair manual for the Yamaha Yfmrv Raptor Atv. Look at most relevant Manual de servicio yamaha raptor websites out of 36 at. I've worked in a variety of hands-on professions and love to write about topics that can save readers from needless expenses.
From the ignition switch a plain wire runs to the fuse box, where it is connected to the fuses of all those circuits which come on with the ignition. Get the repair info you need to fix your Mazda 6 instantly. The Mazda Miata is one of the most popular sports cars on the road today. Go Ask a Yamaha dealer to ahead with riding. The battery may discharge to the point that the starter motor will not operate properly.
If this should happen, remove the battery and recharge it. See page for details. Page Throttle Lever Check the operation of the throttle lever before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before riding the ATV.
Consult a Yamaha dealer if you 1. Screwing in the ad- er and throttle. Pull it toward the handlebar to apply the corporated in the clutch lever holder. Push down on the pedal to apply the rear brake. Brake pedal Page Parking Brake EBU Parking brake Use the parking brake when you have to start the engine or park the machine, especially on a slope.
Squeeze the clutch lever while push- ing the button, then push in the lock plate to apply the parking brake. Squeeze the clutch lever to release the parking brake. The fuel cock has three positions. OFF: With the lever in this position, fuel will not flow. Always turn the lever to this position when the engine is not running. ON: With the lever in this position, fuel flows to the carburetor.
A separate starter circuit supplies this the rear of the seat and the rear fender, pull mixture. Page 37 To install the seat, insert the projections on the front of the seat into the seat holders and push down on the seat at the rear. NOTE: Make sure that the seat is securely fitted. Take the unit to a Yamaha dealer. Page 40 3. The length of the spring installed 4. Tighten the locknut to the specified changes 1. Tightening torque: Measurement A: 42 Nm 4.
Page 41 Adjust the rebound damping force as follows. Adjust the compression damping force as fol- Turn the rebound damping force adjusting lows. Suspension components become hot during operation. Failure to properly maintain the ATV. If there is lever. If there is free play, have a Yamaha any leaking, have the machine inspected dealer adjust it.
Page Fuel Yamaha dealer. If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel. Page 47 Fuel can spill, which can cause a fire hol containing methanol is not recommended and severe injury. If the damage or vehicle performance problems. Add oil as necessary. See page The coolant level will Removing the radiator cap when the en- vary with engine temperature.
The coolant gine and radiator are still hot. Page Chain Repair as necessary for proper operation. EBU Fittings and Fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the machine to a Yamaha dealer or refer to the Service Manual for correct tightening torque. Page Tires The following are minimums: 1. The tires listed below have been ap- Front Rear Other tire combina- tions are not recommended.
Use no more than the following Set tire pressures to the following specifica- pressures when seating the tire tions: beads. Front kPa 2. Page Operation 2. Shift the transmission into neutral.
Page 55 When the transmission is in neutral. The neutral indicator light should come on. If the light does not come on, ask a Yamaha dealer to inspect it. However, it is recommended to shift into neutral be- fore starting the engine. Pause a few sec- operating engine for the first time. Each cranking should be as short as possible to preserve battery energy. The starter choke should not be used. The throttle should be opened slightly. EBU Warming up To get maximum engine life, always warm up the engine before starting off.
While applying the rear brake pedal, turn ask a Yamaha dealer to inspect the machine. Check behind you for people or obsta- 3. The transmission allows Improperly operating in reverse. Release the throttle lever. Even in neutral Always close the throttle while shifting position, the transmission is only gears. Follow the same procedure when shifting To decelerate: to the next higher gear.
Page Engine Break-In Because the engine is If any abnormality is noticed during this peri- brand new, you must not put an excessive od, consult a Yamaha dealer. Locked position 1. Button 2. Lock plate Bring the machine to a stop by applying the brakes in low gear. Parking on a hill or other incline. Your Yamaha dealer has a variety of accessories. The ATV may handle differ- genuine Yamaha accessories. Other ac- ently than it does without accessories.
As originally equipped, this ATV is not de- Make sure cargo in the trailer cannot move signed to carry cargo or tow a trailer.
If you around. A shifting load can cause an acci- choose to add accessories so that you can dent. Page 69 R iding Your Pay particular at- This ATV is intended for recreational use by tention to the safety information on pages experienced operators only. They should Beginners should get training from a certified then regularly practice the skills learned instructor.
Page 73 Not recommended for children under 16 years of age. Page 74 This ATV is designed to carry operator only - passengers prohibited. Could cause you to react more slowly. Page 78 Speed limiter WARNING For riders inexperienced with this model, this Indicates a potential hazard that could model is equipped with a speed limiter in the result in serious injury or death.
The speed limiter limits the power and top speed of the ATV. Turning Do not operate at speeds too fast for your the screw in decreases top speed, and turning skills or the conditions.
Otherwise your feet may con- Removing hands from handlebars or tact the rear wheels. Page 81 Avoid wheelies and jumping. You may lose control of the ATV or overturn. Page 82 Never modify this ATV through improp- er installation or use of accessories.
All parts and accessories added to this ve- hicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an autho- rized ATV dealer. To prevent burns, avoid touching the exhaust system.
Park the ATV in a place where pedestrians or children are not likely to touch it. Riding on paved surfaces can cause loss of control. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of con Page 85 Do not ride on any public road, street, or high- way. Riding on public roads can result in colli- sions with other vehicles. Page 86 Know the terrain where you ride. Ride cau- tiously in unfamiliar areas.
Stay alert for holes, rocks, or roots in the terrain, and oth- er hidden hazards which may cause the ATV to upset. You could a caution flag on the ATV. DO NOT use the be injured. Page 89 Select a large, flat area off-road to become fa- With the engine idling, pull the clutch lever to miliar with your ATV.
Make sure that this area disengage the clutch and shift into 1st gear, is free of obstacles and other riders.
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